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Line for the plates production

 

main ->  equipment -> Line for the plates production.

 

Equipment description

The line can produce heat and sound insulation slabs (plates) of the grade PMTB-2 (TU 21 USSR321-8) and the PNTB slabs (TU U W 2.7-00294349.056-2000).

The slabs are produced according to the method of hydro mass forming using the basalt super fine (thin) fiber canvas (linen), mineral wool, clay binder and hydro phobyzer or without it.

For the slab production the following materials are used:

  • super fine (thin) basalt fiber
  • mineral wool
  • hydro phobyze liquid
  • calcinated soda
  • bentonite clay

Equipment description

#

Name

Quantity

1

Plant of slab forming and pressing

3

2

Plant of hydro mass production

2

3

Water containers

2

4

Water supply pumps

2

5

Hydro mass feeding pump

2

6

Technology platforms

3

7

Drying unit

1

Technical-economic indicates

Name of Indices

Amount

1

Productivity, m3/year

5700

2

Operating conditions of 3 shifts time use

0,9

3

Gas expenditure, m3/hour

not more then 60

4

Power expenditure, kWt/hour

30

5

Overall dimensions:
- length,m
- width,m
- height,m


34
10
4,5

6

Mass, t

37

The personal qauntity

The line for the basalt slab production is operated by the team of 4 men. The operators control the drying process of the ready-made slabs as well. Operating routine is by shifts.

Equipment service life

Service life of the equipment is fulfilled with not significant current repairs.

Outline of the operation process

The basalt fiber, mineral wool, binder (bentonite clay), necessary portions of water are fed to the reactor.

Ready-made in the reactor hydro mass is pumped to the plant for slab formation.

Formation, pressing and the vacuumizing of the slab are fulfilled in the press. Formed slabs are stowed at the trolley, which is taken to the tunnel type drying chamber

The terms of the equipment production

The production term of the BSTV plant is 3 months.

Assembling, installation and set-up works take 1.0 -1.5 monhs.